RESEARCH PROJECTS

From 2019-2022, CAM-STAR has been working on the following three main projects, focusing on ‘Devices and tools enabled by Advanced Manufacturing (AM) for Space Technology and Applied Research’. All three projects are interconnected to each other by complementary niche areas.

projects-images

Project 1 Passive Thermal Control

Faculty Team: Jiajun Xu (UDC), Pawan Tyagi (UDC), Angel Alvarez-Hernandez (JSC), Mike Ellis (ACT), Calin Tarau (ACT), Bao Yang (UMD)

thermal-resistance-partsUDC team led by Dr. Xu and external collaborators (including Advanced Cooling Technologies, University of Maryland, and NASA Johnson Space Center) have been working collaboratively.

Related Publication:

Kabir, M., Xu, J., Gemeda, T., & Preller, E. Design and Development of a PCM-Based Two-Phase Heat Exchanger Manufactured Additively for Spacecraft Thermal Management Systems . International Journal of Heat and Mass Transfer 180, 121782  P1.

Kabir, M., Gameda, T., Preller, E., Xu J. Additively Manufactured Two-Phase Heat Exchanger Integrating PCMs for Spacecraft Thermal Management. ASME International Mechanical Engineering Congress and Exposition (IMECE2021)

Project 2 Thermal Protection System

Faculty Team: Pawan Tyagi(UDC), Kate Klein(UDC), Jiajun Xu(UDC), Devdas Shetty(UDC), Angel Alvarez-Hernandez (JSC), Mike Ellis (ACT), Calin Tarau (ACT), Bao Yang (UMD)

UDC team led by Dr. Tyagi and external collaborators (including Advanced Cooling Technologies, University of Maryland, and NASA Johnson Space Center) have been working on the task 1 in which methods to process the surface finishing of AM produced parts is being developed

ve-thermochromic-recipe

 

Project 3 ISRU

lunar-regolith-toolsFaculty Team: Lei Wang (UDC), Qiushi Chen (Clemson), Jiajun Xu (UDC), Kamlesh Lulla (JSC)

UDC team led by Dr.  Wang and external collaborator at Clemson University, have been working on the task 1 in which they are working on how to formulate a bio-inspired energy-efficient drilling method and develop a discrete element model for evaluating the mechanism for interaction of drilling tool and the lunar regolith (granular materials). The technical lead has engaged three UDC students to work on this project.

Related Publication:

Xu, J., Wang, L., Gemeda, T., Demisse, W., Rios, J. Design and Development of a Direct-Metal-Laser-Sintering (DMLS) Manufactured Geothermal System Heat Exchanger for Easy Installation and Improved Efficiency. 2020 American Society of Mechanical Engineers International Mechanical Engineering Congress & Exposition (IMECE)

Wang, L., Tait, S., Khoshnevisan, S., Barati, F., & Juang, C.H. Probabilistic Stability Assessment of Earthen Levees Subjected to Earthquake Loads. International Foundations Conference and Equipment Expo (IFCEE-2021), Geotechnical Special Publication 325, pp. 189-196.

Xu, J., Wang, L., Kabir, M., Gemeda,T., Demisse, W., Estrada, S. Design and Development of a Novel Additively Manufactured Geothermal Heat Exchanger. International Journal of Energy Research (IJER)

 

CAM-STAR also has the following two other space-related projects, as shown below.

Project Title:

Investigation of the Effect of Cross Section & Aspect Ratio on Heat Transfer Performance of Nanoemulsion Flow in AM Microchannel Heat Exchangers.

microchannel-heat-exhanger

Design and Development of an AM Geothermal Heat Exchanger for Easy Installation under Ground Surface.

 

geothermal-heat-exchanger

Moving along from 2022, in addition, the team with expanded faculty researchers have started to work on newly proposed projects. The new projects in four main research thrusts are listed below which are aligned with NASA mission directorates in Space Technology Mission Directorate and Human Exploration (STMD) & Operations Mission Directorate (HEO).

 

 

research thrust image
Research Thrust-1: Additively Manufactured Systems for Space Applications

Sub-Project 1: Investigating Additively Manufactured Graded Wick for Space Thermal Management System

Team members: Jiajun Xu (UDC), Bao Yang (UMD), Angel Alvarez-hernandez (JSC), Calin Tarau (ACT), Travis Belcher (MSFC), Richard Schunk (MSFC)

 

 

 

 

 

Sub-project 2: Investigating Thermo-Fluid Mechanism in Oscillating Heat Pipes

Team Members: Reza Shaeri (UDC), Jiajun Xu (UDC), Bao Yang (UMD), Jeffrey Didion (GSFC), Calin Tarau (ACT)

 

 

 

 

Sub-project 3: 3D Printing Space Hardware using Thermoset Resins

Team members: Jiajun Xu (UDC), Xueqing Song (UDC), Stand Bouslog (JSC), Richard Hagen (JSC), Adam Sidor (JSC)

 

 

 

 

Research Thrust-2: Nano-manufactured Systems for Space Applications

Sub-Project 1: Investigating ALD-coated components for space systems

Team members: Jiajun Xu (UDC), Pawan Tyagi (UDC), Reza Shaeri (UDC), Vivek Dwivedi (GSFC)

 

 

 

 

 

 

 

Sub-project 3: Novel Heat Transfer Fluids for Lunar Surface Applications

Team Members: Jiajun Xu (UDC), Xueqing Song (UDC), Bao Yang (UMD), Angel Alvarez-hernandez (JSC), Calin Tarau (ACT), Travis Belcher (MSFC), Richard Schunk (MSFC)

 

 

 

 

Research Thrust-3: Additive Manufacturing for ISRU

Sub-Project 1: Engineering characteristics of lunar regolith-based building block using AM

Team members: Lei Wang (UDC), Jiajun Xu (UDC), Robert Mueller (KSC)

 

Sub-project 2: Aquaponics with ethylene scavengers to support human life off Earth

Team Members: Hossain Azam (UDC), Raymond Wheeler (KSC), Gioia Massa (KSC)

 

Sub-project-3: Synergistic roles of recoverable in-situ materials to support human life off Earth

Team Members: Hossain Azam (UDC), Raymond Wheeler (KSC), Gioia Massa (KSC)

 

Research Thrust-4: Human Health and Performance

Sub-Project 1: Evaluate exercise-based strategies for movement enhancement of such individuals as astronauts and those who have impaired gait

Team members: Ji Chen (UDC), Kaitlin H. Lostroscio (JSC), Lara Thompson (UDC), Jiajun Xu (UDC)

 

Sub-project 2: Simulate optimal assistive devices to improve joint kinematics and reduce the metabolic cost of walking

Team members: Ji Chen (UDC), Kaitlin H. Lostroscio (JSC), Lara Thompson (UDC), Jiajun Xu (UDC)

 

Sub-project 3: Exploring relationships between output EVA suit movements to input body movements within the suit

Team members: Lara Thompson (UDC), Ji Chen (UDC), Linh Vu (JSC), Sudhakar Rajulu (JSC)

 

PUBLICATIONS